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Installation calibration and performance verification of Barmag Spinning Machine Winder Parts Shift Fork Gear Box

The function of Barmag Spinning Machine Winder Parts Shift Fork Gear Box is to accurately control the winding speed and position of the yarn to ensure that the yarn is evenly and tightly arranged during the winding process. Correct installation and calibration are the prerequisites for ensuring the best performance of the fork gearbox.

Installation calibration steps of the fork gearbox

Before installing the Barmag Spinning Machine Winder Parts Shift Fork Gear Box, it is necessary to ensure that all related components (such as bearings, seals, etc.) are intact and meet the specifications of the equipment manufacturer. At the same time, clean the installation area, remove impurities such as oil and dust, and ensure the cleanliness of the installation environment.
According to the equipment drawings and installation manual, determine the correct installation position of the fork gearbox. Use appropriate tools to fix the fork gearbox in the specified position, and ensure that the fixing screws are tightened and evenly stressed. Shengbang Mechanical's production department has a machining workshop with advanced CNC machine tools and other equipment to ensure the machining accuracy of the fork gearbox and provide high-quality components for installation.
Adjust the initial position of the fork gearbox to keep it in the correct relative position with other parts of the winder (such as the winding head, push rod fork, etc.). Use special calibration tools or instruments to check the gear meshing of the fork gearbox to ensure that the gear gap is moderate and the meshing is good.

Based on the preliminary calibration, make fine adjustments to ensure that the motion trajectory of the fork gearbox is completely consistent with the motion requirements of the winder. During the adjustment process, pay close attention to the operation of the fork gearbox to promptly detect and solve possible abnormal noises, jams and other problems.

After confirming that the fork gearbox is in the correct position and running smoothly, tighten its fixing screws again and mark it with a loosening prevention mark. At the same time, conduct a comprehensive inspection of the fork gearbox and its surrounding components to ensure that there are no missing screws, tools and other debris.

Performance verification after replacing the Barmag Spinning Machine Winder Parts Shift Fork Gear Box

After replacing the fork gearbox, a series of performance verifications are required to ensure that its performance meets the design requirements.

The no-load running test is the first step. Start the winder without yarn load and make the fork gearbox run no-load. Observe the operation of the fork gearbox and record parameters such as noise and vibration during operation. We have advanced detection and testing equipment, such as Schenck dynamic balancing machine, which can provide accurate data support for the no-load running test.

Then carry out the load running test. After the no-load running test is qualified, gradually increase the yarn load until the maximum load designed by the equipment is reached. During the load running process, pay close attention to the operating stability of the fork gearbox, the winding uniformity of the yarn and other indicators. Shengbang Mechanical, with its rich experience in the field of filament production, can provide customers with professional load running test solutions and suggestions.

At the same time as the load running test, accuracy verification should also be carried out. Use special measuring tools or instruments to verify the motion accuracy of the fork gearbox. Check the arrangement of the yarn during the winding process to ensure that the yarn is evenly and tightly arranged on the package. Shengbang Mechanical can easily simulate the winding process of various yarns through its revolutionary multi-functional spinning test machine, providing strong support for precision verification.

After completing the above tests, the fork gearbox is put into actual production for long-term operation observation. Regularly record the operation status, maintenance records, etc. of the fork gearbox to provide data support for subsequent equipment maintenance and upgrades. We can not only provide high-quality fork gearboxes and other key components, but also use its technical strength to repair, maintain and upgrade second-hand equipment to achieve the original performance or even higher. This systematic technical service provides customers with more choices and higher cost performance.

We also changed the groove shape of the winding head and the mechanism of the push rod fork to achieve more types of yarn packages with the original winding head design without changing other structures. This innovative technology not only improves the versatility and flexibility of the equipment, but also brings more business opportunities to customers. For chemical fiber plants, the spinneret will increase tension and increase the tension difference between tows after a period of use. We use high-energy ion beam technology to change the surface structure of the nozzle, so that the imported nozzle can be restored to its original state after 4-5 years of use. This technology not only extends the service life of the nozzle, but also improves the quality and stability of the yarn.